The Background
Aldi wanted to build a national distribution centre to form part of its logistic network and to support their plans for national store network growth.
The Health Board required a solution that would:
- Prevent opportunities for self-harm or suicide attempts
- Improve security and safety without impeding emergency exits
- Remain independent of the existing building structure
- Deliver within tight NHS timescales
The Solution
Procter Contracts engineered a bespoke screening system by extending the existing support frames and fitting modular perforated cladding with a powder-coated galvanised steel finish. The cladding and roof design eliminated climbing or falling risks, while its perforated pattern reduced wind loading and allowed natural light to enter the stairwells.
Key features of the solution included:
- Independent structure to avoid impacting the existing building
- Verified structural calculations and NHS contractor approvals
- Emergency lighting and weather protection integrated into the design
- Discreet cladding that minimised visual impact while providing security
The Challenge
The stairwell was a self-supporting, floating structure built on a concrete pad. Any new design had to avoid overstressing the foundations while still providing complete enclosure. Additionally, the exposed location meant surfaces were slippery and unsafe during poor weather, and the open design created opportunities for climbing or jumping.
The Health Board needed a contractor capable of handling the full package — design, structural calculations, manufacture, and installation — while ensuring compliance with NHS and external safety requirements.
The Result
The new stairwell screening achieved all objectives, significantly improving safety while maintaining the structure’s emergency exit function. The installation was completed on time and within budget, to the full satisfaction of the Health Board.
John Procter, Managing Director at Procter Brothers, commented:
“This was a really interesting project where we brought together our design, manufacture, and installation expertise to deliver a single-source solution. The job went smoothly for both parties, and it was very satisfying to complete a project that will help keep people safe.”
